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80 & 90 Series Brakes

Dings | 284TC to 405TC Frames | 25 to 450 lb-ft

Dings 80 & 90 Series Brakes

High-torque brakes for large-frame motors

The Dings 80 and 90 Series are heavy-duty Diract 4-post brakes for large C-face motors on cranes, hoists, conveyors, crushers and mill equipment, where high stopping torque and long life matter most.

✔ 80 Series: 284TC and 286TC frames, 25 to 175 lb-ft
✔ 90 Series: 324TC to 405TC frames, 125 to 450 lb-ft
✔ NEMA 2 and NEMA 4 cast iron enclosures
✔ Rim mount and dome mount covers; Mark II and Mark III releases

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Brake Styles | Specifications & Options | Rebuilds | FAQ

Dings 80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Mark II Release

The 80 Series comes with rim or dome mount covers, with or without hub seals, and Mark II or Mark III manual releases (maximum 2,400 rpm). The 90 Series is three phase only, with high tensile studs standard and 20 HPS/min thermal capacity (maximum 1,800 rpm).

Brake Styles

Every standard 80 & 90 Series brake style, with its torque range, motor frames, enclosure and manual. Specifications are from Dings published data.

Brake styleTorqueMotor framesEnclosureManual
Dings 80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Mark II Release80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Mark II Release
Base models: 81025-65, 81035-65, 82050-65, 82070-65, 83075-65, 83105-65, 84125-65, 85175-65
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4819
Dings 80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Mark III Release80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Mark III Release
Base models: 81025-45, 81035-45, 82050-45, 82070-45, 83075-45, 83105-45, 84125-45, 85175-45
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56Ask us
Dings 90 Series End Mount Diract 4 Post NEMA 290 Series End Mount Diract 4 Post NEMA 2
Base models: 92125-50, 92180-50, 93230-50, 93270-50, 94330-50, 94360-50, 95460-50
125 to 450 lb-ft324TC/UC/TSC/UCS through 405TC/UC/TSC/UCSNEMA 2, IP41BK4699
Dings 90 Series End Mount Diract 4 Post NEMA 4 with hub seal90 Series End Mount Diract 4 Post NEMA 4 with hub seal
Base models: 92125-51, 92180-51, 93230-51, 93270-51, 94330-51, 94360-51, 95460-51
125 to 450 lb-ft324TC/UC/TSC/UCS through 405TC/UC/TSC/UCSNEMA 4, IP56BK4696
Dings 90 Series End Mount Diract 4 Post NEMA 4 without hub seal90 Series End Mount Diract 4 Post NEMA 4 without hub seal
Base models: 92125-52, 92180-52, 93230-52, 93270-52, 94330-52, 94360-52, 95460-52
125 to 450 lb-ft324TC/UC/TSC/UCS through 405TC/UC/TSC/UCSNEMA 4, IP56BK4696
Dings 80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Rim Mount Cover80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Rim Mount Cover
Base models: 81025-29, 81035-29, 82050-29, 82070-29, 83075-29, 83105-29, 84125-29, 85175-29
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4814
Dings 80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Rim Mount Cover80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Rim Mount Cover
Base models: 81025-32, 81035-32, 82050-32, 82070-32, 83075-32, 83105-32, 84125-32, 85175-32
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4814
Dings 80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Dome Mount Cover80 Series End Mount Diract 4 Post NEMA 4 with hub seal, Dome Mount Cover
Base models: 81025-54, 81035-54, 82050-54, 82070-54, 83075-54, 83105-54, 84125-54, 85175-54
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4818
Dings 80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Dome Mount Cover80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Dome Mount Cover
Base models: 81025-66, 81035-66, 82050-66, 82070-66, 83075-66, 83105-66, 84125-66, 85175-66
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4818
Dings 80 Series End Mount Diract 4 Post NEMA 2, Cast Iron/Aluminum, Rim Mount Cover80 Series End Mount Diract 4 Post NEMA 2, Cast Iron/Aluminum, Rim Mount Cover
Base models: 81025-28, 81035-28, 82050-28, 82070-28, 83075-28, 83105-28, 84125-28, 85175-28
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 2, IP41BK4814
Dings 80 Series End Mount Diract 4 Post NEMA 2, Cast Iron/Steel, Dome Mount Cover80 Series End Mount Diract 4 Post NEMA 2, Cast Iron/Steel, Dome Mount Cover
Base models: 81025-58, 81035-58, 82050-58, 82070-58, 83075-58, 83105-58, 84125-58, 85175-58
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 2, IP41BK4804
Dings 80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Mark II Release80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Mark II Release
Base models: 81025-67, 81035-67, 82050-67, 82070-67, 83075-67, 83105-67, 84125-67, 85175-67
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56BK4819
Dings 80 Series End Mount Diract 4 Post NEMA 2, Mark II Release80 Series End Mount Diract 4 Post NEMA 2, Mark II Release
Base models: 81025-62, 81035-62, 82050-62, 82070-62, 83075-62, 83105-62, 84125-62, 85175-62
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 2, IP41BK4819
Dings 80 Series End Mount Diract 4 Post NEMA 2, Mark III Release80 Series End Mount Diract 4 Post NEMA 2, Mark III Release
Base models: 81025-30, 81035-30, 82050-30, 82070-30, 83075-30, 83105-30, 84125-30, 85175-30
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 2, IP41Ask us
Dings 80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Mark III Release80 Series End Mount Diract 4 Post NEMA 4 without hub seal, Mark III Release
Base models: 81025-46, 81035-46, 82050-46, 82070-46, 83075-46, 83105-46, 84125-46, 85175-46
25 to 175 lb-ft284TC/UC and 286TC/UCNEMA 4, IP56Ask us
Filter these in the Brake Selector →

Specifications & Options

Torque range25 to 450 lb-ft
Reaction time20-25 milliseconds (release and set)
Maximum speed2400 rpm; 1800 rpm
Thermal capacity20 HPS/min
C-face register10.50 in. AK / 9.00 in. AJ; 12.50 in. AK / 11.00 in. AJ
CoilsSingle or three phase AC; Three phase AC
EnclosuresNEMA 4, NEMA 2

Design features

RoHS compliant No disassembly required for mounting Direct acting design with no linkages to break Torque adjustable for specific applications External Mark III manual release with automatic reset One moving part for longer life Splined hub Spring set, electrically released

Available options

Adapter to Next larger Frame Size · Reverse Adapter · Aluminum Bronze Stationary Disc(s) · Ductile Iron Stationary Disc(s) · Foot Mounting Bracket · Heavy Duty Friction Disc(s) · High Tensile Studs · Military Marine Finish · Non-Military (Maritime) Marine Finish · Tropical Protection · Internal Space Heater · Stainless Steel Stationary Disc(s) · Through Shaft · All Position Vertical Mounting · Vertical Over Motor Mounting · Vertical Under Motor Mounting · Microswitch Warning

Special voltages, hub bores and torques are available. Ask us.

Rebuilds & Replacement

Gordon Russell is an authorized Dings distributor and rebuilds Dings brakes in our shop: friction discs, coils, springs, seals and hubs, tested before they go back out. Send us the model number from the nameplate, or the motor HP, RPM, frame and voltage, and we will quote a rebuild or a new brake. We can also match a Dings brake to replace other makes.

Brake Selector

Filter all 78 Dings brake styles by torque, NEMA frame, enclosure and mounting.

Open the Brake Selector →

Literature

The Dings catalog and brake selection guide.

Dings Catalog (PDF) →Selection Guide (PDF) →

Dings brakes: All Electric Motor Brakes | 40 & 50 Series | 60 Series | 70 Series | 80 & 90 Series | Double C-Face | Hazardous & Naval | Brake Selector


FAQ

What torque do I need for a large motor brake?

A starting point is motor full-load torque: HP × 5,252 ÷ RPM, then a service factor for the application. Send us the motor nameplate and duty and we will size it.

What is the difference between rim mount and dome mount covers?

They are two cover designs for the 80 Series. Both are available in NEMA 2 and NEMA 4, so the choice usually comes down to the space available and the existing installation.

Are 90 Series brakes available in single phase?

No. The 90 Series uses three-phase AC coils, from 208 V to 575 V.

Can you rebuild large Dings brakes?

Yes. We rebuild 80 and 90 Series brakes in our shop, which is often faster than waiting for a new brake.

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